First off, it’s actually the shoulder of a pig, not the butt. Secondly, if you’re gonna try this, make sure you have a whole day to commit – It’s quite a long battle against the butt, but it’s worth every minute.
Battle Plan:
- Grill Prep
- Meat Prep
- Cook…and cook, and cook, and…
- VICTORY
Grill Prep:
Fill up & fire up your chimney. As usual, set up your cooker for indirect cooking. I use a weber kettle – setting it up for indirect cooking is a snap. Simply put your hot coals on opposite sides of the cooker. Next place a drip pan in between your coals, underneath where your meat will lie.

Meat Prep:
Take your roast and give it a good rinse. Trim off any excess chunks of fat that you don’t want, but don’t trim off all the fat. The majority of it will actually melt away and baste the roast during the long cooking process, so you want some fat on there. After a good rinse and dry, now it’s time to make some rub. As a rub base for pork butt I tend to use: black pepper, sweet paprika, brown sugar, seasoning salt, cumin, & cayenne pepper.

In a bowl, combine the above. I leave measurements out, because everybody’s taste buds are different. Just keep adding to the bowl until you’re satisfied with your rub. Now, it’s slathering time.
Slathering is a pre-rub process that is done for most bbq…ribs, pork roasts, brisket. Slather is simply a non-sugar based goopy liquid mixture that acts as glue for your rub. Slathering is not required, but I feel there’s more good with it than without it. Typically, slather is a mixture of mustard and vinegar. However it’s not limited to just those two – you can add hot sauce, use pickle juice or beer instead of vinegar…etc. Really, it’s whatever you have in your fridge, just be sure not to use anything that is high in sugar.

This time I used yellow mustard, sriracha hot sauce, and some spiced vinegar. Add a little of all, till you get the right consistency – think goopy.
Brush one side at a time, with a good but not generous amount of your glue. Then sprinkle your rub on top of the glue. Wait about 10 minutes allowing for the rub and slather to soak in together. Once the two have mixed well (when your rub looks wet), repeat the process for all the other sides.

While you’re waiting for your rub & slather to mix – it’s a great time to finish setting up the grill. If you lit your coals before you started the meat prep, they should be nice and hot by now. Last, fill the drip pan about a third up with very hot water.
Cooking:
Like most bbq, your ideal cooking temperature for pork butt is about 225-250 degrees. It is very important to keep your cooker within that range at all times. A temp spike here and there is fine, but long periods of high cooking temps will kill your roast. I’m old fashion and use a simple oven thermometer that goes right on the cooking grate. To monitor your temperature all you have to do is lift the cooker lid a tad and have a peek at the thermometer. Voila!
When your cooker has reached the correct temp, toss in the roast and make a note of your starting time. Cooking a pork shoulder takes a loooooong time. Cooking time depends on a number of things but usually it’s around 1.5 hours per pound, more or less. From here on out, the hard part is maintaining your cooker’s temperature.
You should have an idea of how much charcoal you need to maintain a temp within your cooking range. About every hour check up on your cooker’s temperature. If you’re running hot, you can either adjust the air flow vents, take some charcoal out, or open the cooker for a bit and let things cool down. If you’re running cool, open the vents or simply add more already fired coal.
About halfway through the cooking process, baste your roast about every 90 minutes or so. Pretty much any time you open up the lid to add more charcoal, baste away.

When you’re nearing the end of your calculated cooking time, stick a meat thermometer into the roast. When you’re at 180, you’re done. Take the butt out, and let it rest for 10 minutes or so.
And now, your moment of zen. Remove the bone (which should just slide out), grab two forks, and pull the shit out of it.

When you serve the pulled pork, make sure you distribute the bark (the parts with rub exposed) evenly. Have a drink, eat some pork, and take a well deserved nap.

VICTORY.